As one of the world's largest meat producers, Danish Crown faces significant challenges in handling and palletizing products on a larger scale. The need for staff can vary depending on the season and market demand, making it difficult to fill positions, especially during peak periods. This often leads to the reliance on employee substitutes or additional staff, which can be a cumbersome process. These challenges have prompted Danish Crown to seek innovative solutions.
At one end of the production line, an employee carefully packs eight bags of grill sausages into cardboard boxes, passes them through a taper, and then manually stacks the boxes onto a pallet at the other end of the production line. This process, while essential, can be time-consuming and physically taxing for the employees.
There is a continuous flow of 20 different products, all packed in the same box but with varying weights, which requires quick adjustments when a box with new contents needs to be palletized. At the same time, traditional manual palletizing methods can be time-consuming, physically demanding, and risky for the employees.